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Buy Amazon stocks, they are going to have their own airports so they can get you your products even faster I already get stuff the same day now they want to cut it to 2hr deliveries. WOW
You are not suppose to use regular transfer tape like you use for cut vinyl, that's what it sounds like. We use
https://www.stahls.com/heat-transfer-mask-magic-high
Home Depot carries sheets that size, but it depends what you need color and thickness. If you are doing a menu board face exterior you might be looking at polycarb.
Is this what you had in mind, they are doing these types of letters in malls. These are from AA leds in CA. They are from China so cost is reasonable and short lead time. The #2 is 2.5" Tall.
https://www.laminatorsinc.com/sign-panels/products/omega-signboard, This is similar to MDO but it has a hard vinyl layer for graphics it's also available 2 sided, but you still need to seal the edges.
I used Mimakis before and looks like your pass setting could be low like 8 or 4 try 16 and make sure the media is solvent compatible if not follow step 1 and 2.
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