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Sounds like it's going to require some experimenting. If I was doing those specs I'd carve the sign first, then apply a oil based white wash stain. Then over that a clear. Apply the mask and hit the letters with another coat of the same clear and peel the mask and let dry. Then mask again and...

As has been said you can reconfigure the box to accept the faces.And it can be done so the face remains centered

Why do they want it without a seam?

As has been said, it could be done as a hanging sign, for which I would use 3/4" MDO and sign hangers. Or you could use fence components like Texas suggested and use 6mm ACM. see pic. In that case I would do 2 or 3 on top and a couple on each side. It looks like they used that type of hanger on...

satin wrap vinyl

Yea, I joined, only to help out some customers. Never use and have never seen any use for it.

Probably not...they are marketed directly by large suppliers. But it doesn't hurt to offer to quote with the disclaimer that it's not your usual type of product so the price might be higher.

Threaded rod comes in many diameters. For installing something like a raceway with letters it would be wise to use 3/8" to 1/2" and use some steel angle for the battens.

All the same font height and agree about dropping the "Spirit". An Upper/lower case design might be worth a look

What Patco said

Thanks George

If you are talkng about the cleaners here they are https://www.amazon.com/Cleanmo-Isopropyl-Cleaning-Electronics-Printhead/dp/B01DVNRJTC/ref=sr_1_9?crid=1GYMBKGQO4A3&keywords=thermal+printhead+cleaner&qid=1579898302&sprefix=thermal+prinmth%2Caps%2C258&sr=8-9

and pay attention to keeping that printhead clean with the correct wipes. They are also sold for cleaning credit card printers and the like

You could try buying blanks and having them painted or powder coated locally. Or if it's a large enough order maybe you can source them with a cast white vinyl face.

I would doubt it...and they don't wear skates but it still probably wouldn't work. I would look at some suppliers of synthetic ice surfaces and see if they even offer graphics.

yep, officially confused. I took it to mean he was bonding .063 faces to 1" PVC with tape & silicone.

Use PVC, pick the appropriate thickness for the track

I'm amazed sometimes at what post & arm will hold. You say he will hang it, if that's the case it's his responsibilty to make sure it will handle it. That probably originally held a wood sign, or maybe even steel framed sheet metal. I would use 3/4" MDO, it should be heavy so its doesn't flop...

I'd run it by the client, but knowing how these signs are used, and that it's a rush, probably to meet an inspection deadline I think they will accept them as is

I remember the Danas name, they made screen ink?