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maybe a clear template so you can reposition your template incase the holes fall in between the stone. I would also use a flat piece of wood to space the letters off and they are even from the wall.
The dry wall will not last, you are going to want to clean it up. But by the sounds of it you want to built a $100 paint booth and that's what you'll get. If that's the case why not get some workhorses and some wood to paint them out side. You have plenty of space.
If you are going to start making dimensional letters. You will need a finger brake - Tin Knocker 99, foot shear, 8ft minimum hand brake, maybe a Ruoff V-notcher, air compressor. I'm sure you know the rest and a lot of dedication along with some hair pulling.
I've use the Diablo blade and cut up to .125 aluminum with very little burr left and like everyone suggested take a deburring knife and comes right off.
Aluminum C- channel or cap. Homedepot sells a glue called jb weld it works great for what you need. or you can glue an angle on the inside of your frame and put some set scres on the backside to hold your coro, but why not use acrylic it will light much better even a sheet of polycarb so it...
Depends on what you mean ultimate, I believe there was a machine at the Vegas show this year that printed around (30) 4'x8' sheets double sided per hr. That's about 300 sign per hr. Now if you need something more ultimate than that your going to keep on looking, oh yeah it was 400k. Vutek 3250...
It all depends on your customer and their need if you have a monument sign by the curve you might want to explain why you recommend polycarb and not regular acrylic, but like said previously there is a DR acrylic also known as modified acrylic. If you have a channel plaque or wall sign you could...
Where are you located Europe? Try the EPPA, It's similar to out promotional products associations here. You can find supplier for anything you are looking for.
You'll need to get Corporate approval from DD to buy 3m- VT vinyl. They are DD which we do here in CA. That's what one company submitted to the city is not for all the tenants to use but what do cities know. I've never hear of such and believe me we have the toughest regulations out there. Maybe...
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