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Thanks everyone! I went with the thickest (16pt.) and 4:4 color w/spot UV front and back. Total was around $40 for 1,000 cards.

If you go with an aluminum frame, the clear VHB tape by itself will do the job. The stuff is incredibly strong and long lasting if you prep the material correctly.

I agree with Rick's idea. 4905 or 4910 VHB tape around the entire perimeter and a few central pieces and I think you'd be fine. It has enough give to accommodate the expansion. edit: May want to check with 3M on which tape is best suited for ePVC. I know it will work on aluminum, poly and...

I'm really happy with Phillip's design and also with 4Over. They were fast and their prices are great. I ordered them on Tuesday (11th) and received them today (17th).

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4Over offers clear and frosted. Just got my sample pack and they're pretty nice. And yes, you can do full color.

Came out nice. Did you have to do the weeding?

I have yet to find a rough surface that VHB won't stick to long enough for the silicone to set up. If by chance you do run into that problem though, carry some fast dry epoxy with you and use it in place of silicone.

That's funny. Yeah, I think someone got their figures wrong.

Seems like a good clause to include on any quotes - a small blurb about the possible causes of cracked glass and a disclaimer clearing yourself from any breakage after installation.

Weis has some pretty great donuts and apple fritters.

Good to know, thank you!

Yeah, I would at least have someone snap a photo with their cell phone and email/text it to you. "Soft" sounds like a fabric wall paper or even a fabric-over-frame wall.

Soooo....about to place my order on 4Over. I'm choosing 16pt., 4:4 (full color front & back), spot UV front & back, 1000 cards (minimum it will let me choose), with emailed proof and the total is only $34.99?? That seems way too cheap. Are their prices just that good?

Very nice. The panel van is gorgeous. That gas cap needs replacing or painting, but the van is nice!!

What is the wall surface/material?

Wow...that is a lot of (very nice) work. That has to be cost-prohibitive given the capabilities of digital printing.

I'm with Bill on the lighting, but that does look really nice. Good work!

Came out great - nice work!

Agreed on the edge lighting. Have the outline of the letters routed into the back of the acrylic panel. Apply your vinyl to the front, trying to keep it inset slightly from the routed portion on the back so that the lighting will 'outline' the vinyl. Run a string of LED's along any of the...